Our steel fiber production machines, cut wire abrasive machines, dust suction systems as well as machines for pneumatic transport of steel fibers, that are distinguished by high productivity and low production costs, have positioned Spajic company as one of the leaders in this industry in the world market.
Steel fiber production line
Over a decade of experience in production and distribution of steel fibers has made possible the construction of machines and tools that can produce any type of steel fibers.
The thing that puts Spajic machines in from of others is the most lucrative production process, small expenses, large production capacity that can be up to 4000kg of steel fibers per hour.
Also, Spajic offers complete lines for steel fiber production that consists of:
• Machine for steel fiber production
• Platform for unwinding of the wire*
• System for manual packaging of fibers in bags
• Dust suction system
*The number of spools depends of the type of the machine and their type of fibers that are produce
The following segments distinguish Spajic machines:
High productivity and speed of the machine
Depending on the type of fibers produced, speed up to 8,5 m /s can be achieved. Depending on the type of the machines, by inputting 15-60 wires in the machine, the productivity of the machine, measured on the wire with 1mm diameter, can be over 4000kg per hour. Machine can be active 22-23 hours per day and that depends of the size of the spools.
Low energy consumption
With the maximum of 11 KW, plus the dust suction system, Spajic machines have really low energy consumption. If the machines are working with smaller capacity, they have less energy consumption – calculated as 3 – 5 Kwh per ton.
Little space for installation and operation
Spajic machine needs no more than 12 m x 8 m for the installation so that the forklift could move around it to load the platform for unwinding of the wire.
One worker per machine
Only one worker loads the system for unwinding of the wire, produces fibers, conducts product control, measures and packs the fibers in bags or boxes and places them on a pallet.
Less time needed for manipulative work in production process
The spools of wire need to be placed on the platform for unwinding, then they need to be placed into the machine and the machine needs to be turned on. No need for degreasing of the wire or for some lubrication of the machine.
Low costs of spare parts
Spare parts on our machines are cheap and they rarely need replacement. In case some of the parts need to be replaced, our company can provide them at any time.
The knives on the machines need to be sharpened once on every 400 to 800 tons of steel fibers produced, while they need to be changed on cca 20 000 tons of produced fibers.
Service and guaranty
Our machines have one year guaranty including service and technical support for the period for over 20 years.
Training, service, sale of equipment and spare parts, as well as advices from our experts in all sale phases, and professional support aftersales are our biggest advantages on the market. That leads to a high number of satisfied clients and a consistent growth of satisfied customers.
Our aftersales services are also available for your machines from other manufacturers.
Depending on your needs and type of fibers that you wish to produce, we offer the following:
• Hooked end steel fiber machine M1 model ZSN 30mm
• Hooked end steel fiber machine M1 model ZSN 50mm
• Hooked end steel fiber machine M1 model ZSN 52mm
• Hooked end steel fiber machine M1 model ZSN 60mm
• Serrated, undulated and plain steel fiber machine M1 model ZSW
• Micro fiber machine M1 model SA
• Additional equipment
Cut wire abrasive production line
According to your needs for cut wire abrasives, besides them, Spajic company can offer complete production lines for their manufacturing.
With very good compatibility between the productivity of our machines and production costs, and also high quality and production, our production lines for abrasives are able to provide safe, fast and quality production of cut wire abrasives. Different wires can be used for production
Our machines for production of cut wire abrasives have the following characteristics:
• Low energy consumption (15KW)
• Spare parts costs do not exceed 10 €/t
• One worker can work on 5 - 7 machines. His job is to load the raw materials into the machine, start the machine, monitor the quality of the product, as well as to replace the collector when filled with final product.
• There is no need to lubricate the machine, no need to degrease the wire, or some other procedures during the production processes. So, based on the quantity of the raw material loaded into the machine, it can work 23 hours per day.
Besides that, on our machine you can cut steel and stainless steel wire, as well as other different types, based on the material and the purpose of the abrasives needed.
Our machines can use different types of raw material packaging: small, big, plastic or metal spools, Z2 or Z3 coils, wire rolls, etc…
Depending on your needs and type of abrasives that you wish to produce, we offer the following:
• Cut wire abrasive machine M1 model ZS1
• Cut wire abrasive machine M1 model ZS2
• Additional equipment
Machine for loading and disentangling
Additionally, besides machines for steel fiber production, Spajic company manufactures steel fiber loading and disentangling machines.
Those machines are used when implementing steel fibers – during the mixing of the fibers in concrete.
Steel fiber loading and disentangling machine is used to untangle steel fibers and to prevent the forming of clots of fibers. Disentangled fibers are than loaded through a pipe system into concrete mixers, either truck or static mixers in concrete plants.
By disentangling the fibers, the possibility of lumps to get mixed in the concrete is prevented, for lumps in concrete can cause weak spots. With adequate distribution of steel fibers using our machine, you will secure the strength and safety of your concrete surface.
One more purpose of this machine is to secure the proper mix of fibers in concrete before the concrete is poured. We our machine, you can secure that fibers are mixed 3-5 minutes per m3 of concrete, as it is recommended.
Spajic company, for projects that need some large quantities of steel fibers can rent the fiber loading and disentangling machine for the duration of the project, free of charge, provided that steel fibers are bought from our company.